Micro Welding | Vijay Laser

Micro Welding Services in Chennai, Kancheepuram, Vallam, and Oragadam

Introduction

It is a specialized welding technique where electric current is applied to the workpiece to generate heat at the arc gap. This process creates a molten pool into which a filler rod is introduced, typically at very low amperages under precise control. The use of a high-powered microscope ensures fine detail and accuracy during welding.

How it Works

It involves the following key steps:

Heat Generation: Electric current creates heat at the arc gap.
Molten Pool Formation: A molten pool is established at the point of the arc gap.
Filler Rod Application: A filler rod is introduced into the molten pool.
Control and Precision: Extremely low amperages (often less than 10 amps) and fine control, aided by a high-powered microscope, ensure precise welding.

Applications

It finds applications in both polymer and metal components, including:

Moulds and Dies

Repair and precision welding in all types of moulds and dies.

Polymer Components

Welding for intricate polymer components.

Metal Components

Precision welding for small metal parts and components.

Materials Handled

We specialize on a wide range of materials, including:

Metals

Steel, Stainless Steel, Aluminium, Brass, Copper, etc.

Polymers

Various types of polymers used in industrial applications.
Industrial Usages

Industrial Usages

It is extensively used in industries such as:

Manufacturing

Precision welding for moulds, dies, and small metal components.

Medical

Welding of surgical instruments and medical device components.

Electronics

Welding for small electronic components and assemblies.

Automotive

Precision welding for automotive parts and components.

Competitive Advantages of Micro Welding

Choosing micro welding offers several competitive advantages:

Precision and Accuracy

Ensures fine detail and accuracy in welding small components.

Minimized Heat Affected Zone

Reduces distortion and damage to surrounding materials.

Versatility

Suitable for a wide range of materials and component sizes.

Efficiency

Increases productivity with precise control and minimal waste.

Facilities and Capabilities

Advanced Equipment

Utilizing state-of-the-art micro welding machines and high-powered microscopes.

Expertise

Highly skilled technicians with extensive experience in micro welding techniques.

Onsite Services

Available as per client needs for convenience and efficiency.

Vijay Laser is a trusted provider of micro welding services in Chennai, Kancheepuram, Vallam, and Oragadam, offering unmatched expertise and technological capabilities. Whether you require precise repairs for moulds, dies, or intricate components, our team is dedicated to delivering superior quality and reliability.

For more information on our micro welding services or to discuss your specific requirements, contact Vijay Laser today. Let us partner with you to enhance the durability and performance of your industrial components. Check our other services

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